How can brands keep puffer jacket thickness consistent in bulk production?
To keep puffer jacket thickness consistent in bulk production, the approved sample must clearly define the filling type, filling weight, quilting layout, baffle size, shell fabric, lining, garment measurements, and final appearance after packing. These details should be confirmed before bulk production instead of being adjusted during production.
During manufacturing, the factory should check whether the filling is evenly distributed, whether quilting lines are stable, whether each panel has the correct thickness, and whether the jacket shape matches the approved sample. QC should also check sleeve thickness, body volume, shoulder shape, hem balance, and overall garment loft.
Packing is also important. If puffer jackets are compressed too much, the final appearance may look flatter than expected. Brands should confirm the packing method, folding standard, and recovery effect before shipment to avoid bulk jackets looking uneven or underfilled.
